Beneficial Aspect of Siemens SCADA System -PLC SCADA DCS Training in Chennai | Industrial Automation training Chennai,

Information and Beneficial Aspect of Siemens SCADA System as suitable automation system for every application :

Siemens SCADA System becomes the answer of the Industrial tighter and greater challenge by the days. Almost every manufacture, developer and the console maker was go in challenge to pursue the perfection that was set in not only the idea of great production process to grow up and increase the productivity but also comes to deal with any aspect that can bring the safety and effectiveness in case of whole business process.

Siemens SCADA System inline with the market standard requirements, sales objectiveness and more with the crystal clear managerial decision maker was become the reality inside the industries. And so with the “value up and cost down” stigma that grow up through the business owner or industrial manager.

SIMATIC WinCC Siemens SCADA System by Siemens.com

By that reason, the scale of better system, solution and support developer dramatically day by the day. And so with the Supervisory and Control system that can control the whole business process and shown better data output was needed more and more.

SIEMENS SCADA SYSTEM, THE BEST CHOICE TO INCREASE PRODUCTIVITY WITH THE BENEFICIAL ASPECT OF THE PRODUCTS

SIMATIC WinCC was developed by Siemens SCADA System to answer the challenge of industries and industrial partners as scalable and open SCADA system. It called the requirements of the future as the solution for the data Supervisory Control of modern industrial plants that continuously growing, and increasing by the day.

And so the SIMATIC WinCC by Siemens SCADA System offered several beneficial aspect such as:

• Siemens SCADA System increase efficiency
As key to increased productivity, SIMATIC WinCC combines efficient engineering with powerful archiving and maximum data security.It serves as the basis for efficient operations control and intelligent production analysis.
• Siemens SCADA System guarantee scalability
This product offer stationary or mobile solutions for increasing requirements. For this purpose, the SIMATIC WinCC use Siemens SCADA System that totally know-how of more than 15 years across all sectors. No matter how moderate or expansive the client or end users requests – it provide the suitable solution.
• Siemens SCADA System has higher Innovation
Benefit from information provision anytime and anywhere with mobile SCADA solutions –also with available tablet or smartphone hardware. The application of multi touch gestures in industrial environments opens the door to modern operating concepts.
• Siemens SCADA System  pursue openness
International standards as well as native script and programming interfaces, also special requests can be easily realized.

This Siemens SCADA System has easy scalability and efficient production analysis for any field of industries, such as: Automotive production and suppliers, chemical and pharmaceutical industry,food, beverages and tobacco industry,machine and plant engineering,energy supply and distribution,trade and service sector, plastic and rubber industry,metal processing and steel industry,paper production and processing, printing industry, transport, traffic and logistics,water treatment and wastewater purification,building services management and management of properties.

SIEMENS SCADA SYSTEMS PRODUCT INFORMATION

By that beneficial aspect that was promised by Siemens SCADA Systems, it wasn’t only the manufacture lips service to increasing the sales prospect. It was something happen with offered of several types of the SCADA software for any types of field and intention, such as:

• WinCC/Server– for distributed client-server systems
• WinCC/Redundancy– for increased availability
• SIMATIC Process Historian– powerful, plant-wide long-time archive
• WinCC/WebNavigator– plant operation and monitoring via the Internet/Intranet
• WinCC/WebUX– mobile access to important plant information
• WinCC/Telecontrol– integration of distributed remote stations in the telecontrol system

This models Siemens SCADA System was offered for Easy scalability process controlling Siemens SCADA Systems was developed for the intention of efficiency in terms of operations control and openness for special requests, such as:

• WinCC/UserArchive– management of user data records
• WinCC/Audit and WinCC/ChangeControl–tracking of operator actions
• SIMATIC Information Server– web-based reports of historical plant data on basis of Microsoft ReportingServices or with Microsoft Excel
• WinCC/PerformanceMonitor– production analysis on the basis of individual key performance indicators and web-based performance reports in combination with the SIMATIC Information Server

CONCLUSION

Siemens SCADA Systems was developed several types of SCADA Systems named SIMATIC WinCC that can be used and choose for any field and industrial aspect to increase the level of productivity inside the whole industrial, manufacture and business process as well as the solution and better IT’s technology applied.Siemens SCADA System as one of popular platform that are known and recognized by the Industries has been developed by many console developer and manufacture around the world. One of great named was Siemens SCADA System with SIMATIC WinCC that offered “scalable and open SCADA system for maximum plant transparency and productivity”. 

PLC Scan Cycle - Leading industrial automation companies in India providing PLC SCADA DCS training in Chennai. Best PLC training center in Chennai. Automation in India,

PLC Scan Cycle

A plc executes an initialization step when placed in run mode then repeatedly executes scan cycle sequence. Basic PLC has three steps.

1.       An input scan

2.       A user program scan

3.       An output scan.

1.       Input Scan :

During this process data is taken from all input modules in system and placed into an area of PLC memory referred to as input image area.

In this scan, input terminals are read and the input image area is updated accordingly.

2.       User program Scan:

During program scan, Data in input image area is applied to user program, the user program is executed and output image area is updated.

In this scan,

·         Data in input image area is applied to user program

·         The program executed

·         The output image area updated

3.       Output Scan:

During the output scan, data is taken from the output image area and sent to all output modules in the system.

In this scan data associated with output image area is transferred to output terminals.

We should understand that input, program, and output scans are separate and independent functions. Any changes in status of input devices during the program or output scan are not recognized until the next input.

Program (Ladder logic) scanning typically takes place left to right across each rung and from the top to bottom rungs, in order known as rung scanning. This method used in plc like Allen Bradley.

Another method used by Modicon/Schneider Automation is known as column scanning.

In this processor looks at first contact at Top left corner and reads the first column from top to bottom. Next reads the second column from top to bottom and so on.

We use rung or column method according to PLC we use.

Rung Scanning:

Column Scanning:

For example we have simple operation below:

Two rung ladder logic program:

Program in logix pro simulator:

Program with energized input ( Here after first rung input and output process it automatically selects another rung from left side.)

Machine Control Terminology-Contact Best PLC & SCADA Training Institute in Chennai | Hindustan Automation

Machine Control Terminology

 There are some words that are used in machine control systems that have special meanings. For safety purposes, the use of these words is explicit and can have no other meaning. They are generally used when naming control circuits, labeling switch positions on control panels, and describing modes of operation of the machine. List of some of the more important of these terms are given below.

ON

 This is a machine state in which power is applied to the machine and to the machine control circuits. The machine is ready to RUN. This is also sometimes call the STANDBY state.

OFF

 Electrically, the opposite of ON. Power is removed from the machine and the machine control circuits. In this condition, pressing any switches on the control panel should have no effect.

RUN

 A state in which the machine is cycling or performing the task for which it is designed. This state can only be started by pressing RUN switches. Don’t confuse this state with the ON state. It is possible for a machine to be ON but not RUNNING.

STOP

 The state in which the machine is ON but not RUNNING. If the machine is RUNNING, pressing the STOP switch will cause RUNNING to cease.

JOG

 A condition in which the machine can be “nudged” a small amount to allow for the accurate positioning of raw material while the operator is holding the material. The machine controls must be designed so that the machine cannot automatically go from the JOG condition to the RUN condition while the operator is holding the raw material.

INCH

 Same as JOG.

CYCLE

 A mode of operation in which the machine RUNs for one complete operation and then automatically STOPs. Holding down the CYCLE button will not cause the machine to RUN more than one cycle. In order to have the machine execute another CYCLE, the CYCLE button must be released and pressed again. This mode is sometimes called SINGLE CYCLE.

HAND OPERATION

 A control design method in which a machine will not RUN or CYCLE unless two separate buttons are simultaneously pressed. This is used on machines where it is dangerous to hand-feed the machine while it is cycling. The two buttons are positioned apart so that they both cannot be pressed by one arm (e.g., a hand and elbow). Both buttons must be released and pressed again to have the machine start another cycle.

Data Base Communication(PLC) -Industrial Automation in India | PLC SCADA DCS Training in Chennai,

Data Base Communication(PLC)

           

Data base communication is communication between different software.  We might have data in Microsoft word or Microsoft Excel or other software and we need access for our program then this function of PLC helps us to communicate with them.

We take example of Microsoft Excel.

First we should open Microsoft excel then go to Excel Menu and select Excel option formula.

         Tick on working of formula R₁C₁ reference style. Here we save our file with name ‘g’ at any place you want.

Now go to RS View 32 (SCADA). Go to Configuration à Go to Configure then Add access name as below:

Access à Ritesh (Let us suppose)

Application nameà Excel

Topic Name à g.xlsx (here g is file name of excel and xlsx is extension name for Microsoft excel)

                DDE ( Fill the DDE which allow excel user to change in data in PLC.

                  Click Ok.

Take text display from menu and give its Tag name ‘a’ and select its type I/O real.

Access name à Ritesh

Item à Cell address (R₁C₁)

Here we run our scada program. When we change the value in Display, Same data pasted in Excel in Row first, column first. Same happens when we change in R₁C₁ of Excel, the data also changes in display of Scada.

Change in excel from scada

Scada display:

Change in excel:

Change in scada from excel

Excel display:

Scada display:

The valuable effect of this function is:

1.       User can access data from any file.

2.       Programmer can control multiple programs by single frame.

3.       A simple user (Not a PLC programmer) can control the full system with their best command software like Microsoft Office.

Note: There are different extension names for different software as already taken by manufacturer company.

Curent Sensor and Transducer, Information-Industrial Automation in India | PLC SCADA DCS Training in Chennai,

Gain Best Manufacturing Process with SETRA Power Monitoring Products, Curent Sensor and Transducer, Information and Specification :

Current sensors and power monitoring manufacturing has been developed since decades ago it was the consequences of the modern living also the modern life style. Due to the fact, to gain best process in a whole chain mechanism, people which involved with kind of industrial fields has been go in pursue of better device or tools as well as the other things which can help and bring better performance. 

In a whole of manufacturing and industries, the idea of power monitoring and current sensor controlling has become a key point to reach a successfully aspect. 

There are many developer or manufacture has offered many device and ideas to reach best process in industrial power monitoring. It was doing with the current sensor which was reknown as the current sensor and transducer. But the main question was, what kind of manufacture which produce great model of Power Monitoring device?

SETRA Power Monitoring has remarkably and reknown as world class Current Sensor and Transducer for industrial and commercial used. There are many model, such as; CTC Model, CCM, CSC, CSS, and the SSC. Here in this article we would go further more for every model information. 

SETRA POWER MONITORING, MANY MODEL FOR ACCURACY IN OPERATING

Setra has been created many model of Power Monitoring in Current Sensor and Transducer. Every product which offered publicly has been tested by the expert in power monitoring product. And here the specification of each product which can choose by the user depend on the operational needed. 

1. CTC Model, Accurate With Signal Conditioning

This split core current transducer has completed with following specification such as, 24VDC self or loop powered, power relay snap on model, selectable amperage ranges or slide switch. All for solution for low cost and simple installation. 

2. CCM Model, Smallest Split Industrial Current Switch

This model has been created for whom who looking a save space with small design current sensor. Even small, it was completed with high range of specification such as ; 0.15 Amps Fixed sex point, the small footprint with split core or clamp design, DINRail Capability integrated with mounting flange, accurate for fixed set point, all to bring simple and save valuable space in electrical panel. 

3. CSC Model, The Industrial Standard for 200 or 135 Amp Output

Offered as the best solution to decreased the motor belt loss or slipage, this model has been designed with several specification such as; switch and relay LED specification, current setting for under or over, snap on power relay model, self powered and no switching or guessing switchover current, otherwise it was the model with simple installation ways. 

4. CSS Model, The Solid Core

This SETRA current sensor has been create and developed as the solid core model. With the following specification such as; switch and relay LED indication, design as solid core model, it was the greatest idea for saving opportunity. 

5. SSC Model, Greatest Idea to Detect Motor Failure Or Belt Loss

This model has three idea of operating function; decreasing the inventory, saving time and money during installation, also to avoid the arc flash. All wraps by the 9 pre-configured and four available models. 



SETRA was producing many models of weight sensing device, acceleration and pressure for industrial and manufacture. The chain of SETRA product has belonging for the innovation and simple installation, all to bring the user beneficial act. 

SETRA power monitoring, which specialties in Current sensor, has created by SETRA expert in weight sensing device, pressure and acceleration. Every product already completed with the idea of simple installation aspect and save space as well as the money during the operational process.

Ultrasonic Level Sensors -BEST PLC SCADA Training Institute in Chennai | Best Training Institute In Chennai,

Basic Priciple, Advantages and Disadvanatges of Ultrasonic Level Sensors and Product Types Suggestions:

Ultrasonic Level Sensors uses the similar concept of the well-known sonar systems. We are all familiar with the sonar technology as a time-tested device to monitor the liquid deeps and bottoms like sea or underwater objects. Ultrasonic Level Sensors better for particular tasks like measuring liquid in the tank. Ultrasonic Level Sensors optimized for uses in the air with similar function as liquid level indicators. 

In principle, Ultrasonic Level Sensors comprise of two important components namely: control box and transducer. They both work together and inseparable. Transducer is also called as sensor. In the site, transducer is placed at the top of the tanks pointing downward to the liquid surface. The signal outputted by the transducer will deploy through the air down to the liquid surface. The signal sent doesn’t penetrate below the surface, but it will reflected back to the transducer. This echo then translated into data that indicating the deep level of the liquid in the tank.

Moreover, to keep the data accurate, there particular conditions to be fulfilled such as amount of gravity and viscosity. In addition, see more advantages of this sensor as below: 

THE ADVANTAGES OF ULTRASONIC LEVEL SENSORS

Ultrasonic Level Sensors is easy to be set and forget for minimize maintenance cost, as there are no need of regular cleaning, sealing or replacing elements. This sensor is also no need calibration for smart set up system. In addition user can get other benefit as below: 

- Will last up to 20 more years with proper installation

- Fumes inside tank and vapor condensation do not influence transducers. Many claim that fume will absorb the ultrasonic signal, but that’s not true at all. The only matter is depending on the product quality and method of installation. Moreover, transducers are firmly and hermetically sealed. Then they save to be placed in the liquid and immersing in liquid not causes damage. 

- Transducers are available in various shapes and material housing, so they are very adaptable to various environments and applications. The housings could be made from stainless steel, explosion-proof materials, and heat-resistant materials, PVC, Teflon and many more. 

- Using the right control box, users can do multiplexing. They can monitor different tanks through one control box. 

DISADVANTAGES OF ULTRASONIC LEVEL SENSORS

As part of control system, beside all advantages of ultrasonic level sensor as mention above, user have to know disadvantages as below: 

- Not applicable for liquids that produces thick foam
- Requires clear liquid surface

ULTRASONIC LEVEL SENSORS FROM AUTOMATED SONIX CORP

To meet a wide array of different level measuring of liquid in the tank, Automated Sonix provides numbers of Level Sensors ranging from the models that built-in with Digital Indication and products with no digital Indication. One example is the Model UC-4000. This model designed to monitor up to 9 tanks regardless of the size. It offers smart features like automatic scans actions, automatic display level, volume or optional weight of each tank in sequent. The Model UC-4000 designed to be used for any liquids. To monitor up to 9 tanks, it only need one control box and everything will function properly. In practice, it will automatically monitor and all tanks. 

In the lower class are the Model UL 1000 and Model UL-100, which both designed to monitor 1 tank. They keep the similar powerful feature for various applications. Finding it very great, all of the Automated Sonix’s Ultrasonic Level Sensors supported with optional RS232C computer output giving you chance for further analysis. 

Among available Ultrasonic Level Sensors in the market, Automated Sonix is the world’s leading company that provides a wide array of Level Sensors. Here is where you can go for the best non-contact liquid Level Sensors and tank Level Controls. You can use Ultrasonic Level Sensors optimized for uses in the air with similar function as liquid level indicators. 

Flow Meter of Sage Metering-Industrial Automation in India | PLC SCADA DCS Training in Chennai,

Flow Meter of Sage Metering, an Inovatif Product to measure Gas Flow:

Flow Meter of Sage Metering is a product offered by manufacturer with innovative high-performance natural gas flow meters and thermal mass flow meters to measure gas flow. This company has brought to market the first thermal mass flow meter that uses a graphical display, driven by digital circuit and mixed the first system at the site to check the calibration in the industry. 

Sage Metering provides a high contrast graphical display Flow Meter of Sage Metering to check flow rate, temperature, total flow, charts, and diagnostic information. Advances in circuit design enhances stability by eliminating the shift in the long term and provide reproduced zero flow point data. Data streams flow repeated scratch allows the user to perform a simple check calibration and one point in the normal procedures. 

FLOW METER OF SAGE METERING PRODUCT AND FEATURES

The flow meter is a device used to measure the flow or quantity of gas or liquid rate is moving through the pipeline. Flow measurement application is very diverse. Each case has its own restrictions and requirements engineering. You need to choose the right technology for your application needs to write specifications that include the use of flow measurement devices. Here are two flow meter products of Sage Metering you can choose from: 

1. Flow Meter of Sage Metering of Sage Prime : Prime Minister mass flow meter

This is the most popular thermal gas mass flow meters favored by the industry to the environment and commercial customers for many applications of the gas flow. This is packaged in a strong, but lightweight, dual side NEMA 4 enclosure. This offers separated access to the rear compartment by large, well marked station provides easy cable subscribers. 

2. Flow Meter of Sage Metering of Sage Rio

This kind of Flow Meter of Sage Metering of flow meter provides the same level of performance found in the mass popularity of sage. This offers added premium hazardous area approvals including the first section category 1 group B, C, D and ATEX Zone 1 approvals flameproof. It provides isolated 4-20 mA output and pulsed along with compatible with RS485 Modbus or contact Hart. 

AIR FLOW METER OF SAGE METERING FOR FLOW VENTILATION

The first step in the exchange of raw sewage solution happens in the aeration tank. Aeration blower is used to inject air through the head at the bottom of the tub. The amount of air injected through access to the required level of dissolved oxygen. This is determined by the meter dissolved oxygen (DO meters). It is using signals from the Flow Meter of Sage Metering of air flow meter as trim in the control circuit. 
A typical mill will have a certain flow to the joint head bellows then flow into several aeration basins. Each basin may be several supply air-to-head in the bottom of the aeration basin lines. This can also be used to measure the heat flux flow rate for each basin scale to ensure even distribution of air flow. In some cases, the flow in every drop to be publishers measure, which ensures the same amount of air delivered to the basin. This will also verify that the air is distributed evenly throughout the watershed.

The Flow Meter of Sage Metering sometimes is called by many names, such as flow indicators, measuring devices stream, measure the liquid, and many others. Those names are depending on the specific industry. However the function of flow meters it is still the same as innovative product to reach high performance of natural gas flow meters and providing thermal mass flow meters device to measure gas flow.